Hardbanding Machine

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Hardbanding is the process of depositing hard alloy onto drill pipe tool joints, collars, heavy weight drill pipe and other downhole components to protect abrasive wear.

• D Hole: 10” (254 mm) ID Hole in chuck and Spindle
• Highly Equipped: Unit is equipped to weld 1/16” thru 3/32 wires

• Control Panel: Simplified Control Panel
• Step Over: Automatic Step over the system
• Program Stop: Program stop on a number of bands
• Wire Feeder: Wire Feeder
• Barrel Chuck: Hollow Barrel Chuck with Hardened Jaws
• Torch: Heavy Duty GMAW torch
• Idler/Roller support
• Submerged Arc setup
• Tilting unit
• Air Plasma Gouging system
• Induction Heating system

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Features:-
Fully automatic operation through operator friendly control panel.
Single push button start for automatic weld cycle sequencing of Rotation, Welding, Oscillator, Step-over, Banding & Auto Stop.

Degree overlap facility to avoid weld defect at stop of the weld.
Automatic Step-Over for programmable number of bands.
Unique feature of reverse overlap compensation for uniform appearance of start/stop of weld bands in single line.

Hollow spindle to accommodate all types of pipes.
Hollow Barrel True Chuck with hardened jaws.
Sealed roller/ball bearings for long service life.
Highly Accurate, Smooth, Variable Width Torch Oscillator for excellent weld bead deposit.
Cross slides for easy positioning of torch before & during weld.
Heavy duty GMAW torch with long life consumables.
SAW process option provided
Supply input 380-415VAC/3-Phase/50-60/25 KVA.

Applications:-

Drill Pipe Pin & Box Tool Joint

· Heavy Weight Drill Pipe

· Heavy Weight Spiral Drill Pipe

· HWDP Central Upset

· Drill Collar

Options available:-

· Air Plasma gouging machine

· Induction heater for pre-heating

· Carbide powder feeder

· Head stock tilting facility up to 18ᵒ

· Roller support