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Hardfacing & Cladding
Metal parts often fail their intended use not because they fracture, but because they wear, which causes them to lose dimension and functionality. Hardfacing, also known as hardsurfacing, is the application of buildup or wear-resistant weld metal to part’s surface by means of welding or joining.
Benefits of Hardfacing / Cladding
- Reduces Cost: Restoring a worn part to “as new” condition generally costs between 20-70% of a brand new replacement part
- Prolongs Equipment Life: Service life increases of 3 to 10 times are common with properly overlaid parts.
- Reduces Downtime: Parts last longer and fewer shutdowns are required
- Less Spare Parts Inventory: There is no need to keep numerous spare parts when worn parts can be rebuilt.
Plasma Transferred Arc Welding Machine
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Product Details:
| Brand | Arcraft Plasma |
| Size/Dimension | 0-200 |
| Technology | IGBT Based, Inverter Based |
| Automatic Grade | Semi-Automatic |
| Input Supply Voltage | 415 VAC/ 50-60 Hz /3-phase |
| Model No. | Pta200 |
| Maximum installed power | 11 hp |
| Open circuit voltage | 75-85 V DC |
Features:
- Sturdy design
- High performance
- Easy operations
Additional details:
| Specification | Pta200 | Pta400 |
| Input | ||
| Input supply | 415vac/50-60hz/3-phase | 415vac/50-60hz/3-phase |
| Max installed power | 11hp | 24hp |
| Input kva@60% duty cycle | 9.7 | 19.4 |
| Input kva@100% duty cycle | 7.5 | 14.9 |
| Output | ||
| Open circuit voltage | 75-85v dc | 75-85v dc |
| Current range | 20-200a | 20-200a |
| Current @60duty cycle | 200a | 200a |
| Current @100duty cycle | 155a | 310a |
| Pilot arc current | 5-40a | 5-40a |
| Plasma gas flow meter | 0-5lpm | 0-5lpm |
| Shielding gas flow meter | 0-10lpm | 0-10lpm |
| Current pre-setting facility | Provided | Provided |
| High frequency test | Provided | Provided |
| Water failure trip | Provided | Provided |
Additional Information:
- Pay Mode Terms: T/T (Bank Transfer),D/P,D/A
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Strip Cladding Head
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Product Details:
| Brand | Arcraft Plasma |
| Automation Grade | Semi-automatic |
| Frequency | 50 Hz |
| Surface Finishing | Polished |
| Cladding head range | 30, 60, 90, 120 mm (SAW / ESW cladding) |
| Welding process | SAW / ESW |
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Bore Welder Machines
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Product Details:
| Automatic Grade | Automatic |
| Brand | Arcraft Plasma |
| Minimum pipe diameter | 50 mm |
| Wire size | 0.8, 1.2, 1.6, 1.8, 2.5 mm |
| Current | 500 Amp |
| Torch Stroke | Up to 4000 mm |
The latest in bore welder advancements. Our system surpasses current bore welder technology. The control panel guides the user step by step through the various modes available; Circular weld, Segment weld, and Spiral weld.
The Bore welder is a full function MIG system for ID or OD weld build up, it utilizes step technology, and it works with a wide array of wire. Its extensive bore range of 50mm and above gives this machine more range than any other.
The machine is rated at 500 Amp, allowing to use standard 0.8 to 2.5mm wire for extended runtimes. It is capable of running many types of wire including solid, flux core, stainless, Inconel and aluminum bronze.
Features:
- Torches available for cladding or groove welding applications
- Water cooled torch
- Clockwise & counterclockwise rotation
- Circular, Segment, Spiral Welding
- Runs solid, flux core, SS, Inconel & aluminum wires
- Aluminum rack-and-gear drive for consistent travel speeds in linear positions (no friction drives)
- Adjustable Step Over
- Options available: TIG, PTA Process
- Wire feeder mounted over a boom
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MIG & FCAW & CO2 Welding Consumable
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Product Details:
| Minimum Order Quantity | 1 Piece |
| Consumable Type | Spare Part |
| Brand | Arcraft plasma |
| Frequency | 50/60Hz |
| Phase | 3 Phase |
| Cooling | Forced Air |
| Class of Insulation | H |
Flux-cored arc welding (FCAW) is a common arc welding process. FCAW requires a continuously fed consumable tubular electrode containing a flux and a constant voltage or, less commonly, a constant current welding power supply. The use of an externally supplied shielding gas is optional creating the primary process variation: * FCAW-S (self-shielded or “open-arc”)* FCAW-G (gas-shielded).
Features:
- Longer functional life
- Compact design
- Easy to install
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Hard Facing Saw
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Product Brochure
Product Details:
| Model | Apsaw600 |
| Dimension | 340x710x680 mm (wxhxd) |
| Duty cycle | 100 % |
| weight | 90 Kg |
| Mains input | 415 vac +/- 10% |
| Installed power | 33 kw |
| Type of cooling | Forced air |
| Frequency | 3-p/ 50-60 hz |
| Maximum Input current | 52 Amp |
| Maximum Input power | 38 KVA |
Features:
- Compact design
- Easy to maintain
- Longer service life
Additional details:
| Power source | Apsaw600 | Apsaw1200 | Apsaw1800 |
| Mains input | 415vac ± 10% | 415vac ± 10% | 415vac ± 10% |
| Phase/frequency | 3-p/50-60hz | 3-p/50-60hz | 3-p/50-60hz |
| Input current max. Amp | 52 | 110 | 162 |
| Input power max. Kva | 38 | 79 | 116 |
| Installed power kw | 33 | 68 | 99 |
| Open circuit voltage vdc | 15 - 45 | 15 - 50 | 15 - 50 |
| Duty cycle | 100% | 100% | 100% |
| Insulation class | F | F | F |
| Type of cooling | Forced air | Forced air | Forced air |
| Dimensions wxhxd mm | 340x710x680 | 650x710x680 | 650x1450x680 |
| Weight kg | 90 | 160 | 250 |
Additional Information:
- Pay Mode Terms: T/T (Bank Transfer),D/P
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